What is stone crusher plant? There are stationary and mobile stone crushing plants. They are complete sets of equipment to process large stone materials into different specifications of sand and gravel aggregates through crushing, screening, conveying, and other processes, which can be widely used in mining, construction waste recycling, roads, bridges, railroads, and other infrastructure projects.
Analyzing Industry Prospect of Stone Crushing Plant
With the acceleration of global urbanization and the expansion of infrastructure construction demand, sand and gravel aggregate, as the core raw materials for construction, highway, railroad, water conservancy, and other projects, the market scale continues to climb.
- High industry demand: the demand for sand and gravel aggregate increases, while the mechanism sand gradually replaces the natural sand, promoting the crushing equipment industry to efficient and large-scale development.
- Technological innovation: “PLC + IoT” to realize remote monitoring, fault warning, and automated production, reducing labor costs by more than 30%.
- Shift Towards Mobility & Flexibility: Demand for temporary sites and projects requiring relocation is increasing. Modular, mobile, and compact crusher plants offer the flexibility to reduce installation time and footprint.
Andamine Customized Stationary Stone Crushing Solution
Andesite Stationary Crushing Line
- Production capacity: 200 tons per hour
- Location: Indonesia
- Finished product size: 0-5-12-19 mm
- Solution: Crushing high hardness materials with multi-cylinder hydraulic cone crusher.
- Customer feedback: “Andamine stationary crushed stone plant can be used to create a solution exactly according to our production needs. Moreover, this crushing plant is equipped with a remote control, which can regulate the dosing speed and is very convenient to operate.”
Granite Stationary Crushing Plant
- Capacity: 200 tons per hour
- Customer’s requirement: for crushing mined granite to produce sand and gravel aggregates for various construction materials.
- Configuration: APG-4211W (Vibrating Feeder) + APJ-7510E (Jaw Crusher) + APF-1315H (Impact Crusher) + APS-2160Y4 (Vibrating Screen)
- Finished Size: 5-10mm
The customer has shape and size requirements for various aggregates and stones in the finished product. According to the customer’s budget and profitability, we configured the impact crusher to increase the output of medium and large-sized stone materials.
Basalt Stationary Stone Crusher Plant
- Capacity: 100 tons per hour
- Raw material size: ≤500mm
- Finished product specifications: 0-5, 5-12, 12-25, 25-38mm
- Configured Solution: APG-3895W (vibrating feeder) + APJ-6090E (jaw crusher) + APC-132C-M (medium crushing compound cone crusher) + APC-132C-F (fine crushing compound cone crusher) + APS-2160Y4 (vibrating screen)
- Customer feedback: “Basalt is a very hard material, but this Andamine crushing plant can handle it easily, and the finished products produced have uniform particle size, meeting the requirements of our project. The equipment operates stably with an extremely low failure rate, which has significantly enhanced our production efficiency.”
Andamine Mobile Stone Crusher Plant For Sale
Unlike stationary crushing plants, mobile crusher plants are highly flexible. They can be easily moved according to production needs and can crush and process various materials on-site.
Hot-Sale Products
APY4-S Mobile Crusher Plant
- Capacity: 50-300 T/H
- Output Size: 5-180mm
- Max. Feeder Size: ＜625mm
- Main Crusher: Jaw Crusher+Cone Crusher, Jaw Crusher+Impact Crusher
- Advantages:
1. 4 in 1 function: feeding, primary crushing, secondary crushing, and screening.
2. PLC touch screen operation, improve production efficiency;
3. IOT remote monitoring system: real-time monitoring of equipment operating status, maintenance, and repair automatic reminder.
4. Intelligent feeding: feeder configuration remote remote control, and dosing speed can be adjusted.
APY3-F Mobile Impact Crusher Plant
- Capacity: 50-350 T/H
- Output Size: 5-180mm
- Max. Feeder Size: ＜700mm
- Main Crusher: Impact Crusher
- Advantages:
1.3 in 1 function: feeding, crushing, and screening
2. Adopting an impact crusher, with a large crushing ratio and good granularity of finished products.
3. The inlet and outlet of the impact breaker adopt double sealing, small dust, and green environmental protection.
4. The three-axis chassis design can be quickly moved, easily transferred, and is very suitable for crushing limestone, and can also be used for crushing construction waste.
APYL Crawler Mobile Crusher
- Capacity: 50-300 T/H
- Max. Feeder Size(mm): ＜700
- Output Size(mm): 3-250
- Main Configuration: vibrating feeder, crusher machine, PLC control box, etc.
- Advantages:
1. Adopting heavy-duty tracked chassis with strong off-road capability, it can move freely on complex terrain (such as mud, slopes, and rugged sites).
2.No need to poura concrete foundation, saving a lot of preliminary civil construction cost and time.
3.It is especially suitable for small quarries, road construction and maintenance, construction waste disposal, and other projects with restricted sites and relatively small demand.
4. Integrated control system: an advanced PLC control system realizes one-key start/stop, fault diagnosis, remote monitoring, easy operation, and reduced manual intervention.
Cases of Mobile Stone Crusher Plant Working Onsite
150T/H Crushing Solution for Concrete Block
- Crusher Type: Crawler Type
- Raw Material: Construction Waste
- Finished Product: 5-20mm
- Project Location: Philippines
- Applications: Processing and recycling construction concrete to produce aggregates.
120T/H Crushing Solution for River Stone
- Raw Materials: River Stone
- Max Feeding Size: 500mm
- Project Location: Colombia
- Configuration: Vibrating Feeder, Jaw Crusher, Screen Machine, etc.
- Application: Processing crushed stone for aggregate sales.
200T/H Crushing Solution for Granite
- Crusher Type: Crawler Type
- Raw Material: Granite
- Finished Product: 80-100mm
- Project Location: Malaysia
- Application: Using crushed granite to pave a road.
Stone Crusher Plant Videos of Working Onsite
Crawler Jaw Crusher Processing Granite for Malaysian Road Projects
Stone Crushing Plant And Screening Plant in Uzbekistan
Mobile Screening Plant and Cone Crusher for Volcanic Rock Crushing
350TPH Crushing Plant On-site Operation In the Quarry
Mobile Crusher Plant VS Stationary Crusher Plant
Stationary Stone Crusher Plant
Features:
- Requires fixed installation, usually built in quarries or long-term project sites.
- Suitable for large-scale, continuous, and stationary crushed stone production.
- Initial investment is high (requires infrastructure and power support), but long-term operating costs are low.
Advantage:
- High capacity: suitable for large-scale production with stable raw material supply.
- Low energy consumption: fixed equipment, better optimization of energy consumption.
- Easy maintenance: stable structure, low failure rate.
Mobile Stone Crusher Plant
Features:
- Integrated in a crawler or tire chassis for flexible transfer.
- No need for fixed installation, suitable for short-term projects or complex terrain.
- Modular design supports “crushing + screening” integrated operation.
Advantage:
- Flexible and efficient: quick deployment, production in 1-2 days.
- Adaptable: can be used in construction waste disposal, remote mining areas and other scenarios.
- Cost saving: reduce the transportation cost of raw materials, especially suitable for urban demolition projects.
What Are Core Stone Crusher Plant Parts?
The core components of the stone crusher machine plant include the following kinds of equipment:
- Feeder: Andamine intelligent feeder can support PCL remote control of feeding speed.
- Jaw crusher: It is used for primary crushing, handling ≤1500mm large raw materials (granite, basalt, etc.). The crushing of stone is realized through the squeezing and bending action of two jaw plates.
- Impact crusher: for medium crushing of limestone, construction waste, and other low-hardness materials (compressive strength ≤350MPa), with a large crushing ratio and excellent granularity of finished products (high percentage of cubic).
- Cone Crusher: It is suitable for medium crushing and fine crushing of hard stone materials (granite, iron ore, etc.). Through the rotating motion of the cone to squeeze and grind the stone material, the finished product size is uniform.
- Vibrating Screen: It is used to screen the crushed stone materials, and accurately classify the crushed materials according to the specifications of 0-5mm, 5-10mm, 10-20mm, and so on, according to the actual demand.
- Sand making machine: process ≤50mm crushed stone into 0-5mm mechanism sand. It can produce sand with excellent grain shape, high production efficiency, and is suitable for producing fine-grained products.
Workflow of Stone Crushing Plant
After understanding these core components, how do they work together? Through the following diagram, you can visualize the working principle of the stone crusher plant machine.
How to Choose the Right Stone Crushing Plant?
Choosing the right stone crushing plant requires consideration of a number of factors to ensure that the equipment can meet production demands and achieve the best return on investment. Here are some key factors and recommendations:
Stone Nature:
- Hardness: The hardness of the stone material should be considered when choosing a crusher. Harder stones, such as basalt and granite, usually require a cone crusher, while softer stones, such as limestone, can be crushed using an impact crusher.
- Granularity: Equipment selection is based on the granularity requirements of the finished product. When fine-grain size is required, sand making machine can be added.
- Grain size: If the grain size of the finished product is required to be high, an impact crusher will be a good choice, because it has a good grain size of the finished product.
Production Capacity:
- Determine the production demand of the production line in order to choose crushing equipment with the corresponding processing capacity. Large-scale production requires the selection of equipment with larger processing capacity.
Site Conditions:
- According to the size and layout of the site to select the appropriate equipment and production line configuration to ensure that the equipment can be properly installed and operated.
Budget:
- The stone crusher plant machine price will affect the choice, and you need to choose cost-effective equipment within the budget. The stone crusher plant setup cost not only includes the initial investment but also takes into account the subsequent maintenance costs.
Equipment Performance and Quality:
- Selecting high reliability, easy-to-maintain equipment can reduce downtime and maintenance costs, ensuring the stable operation of the production line.
Environmental Requirements:
- Consider the environmental performance of the equipment, especially in the dust, noise and other areas of strict control, choose the equipment that meets environmental standards.
Supplier Reputation:
- Choose a crusher plant manufacturer with good reputation to ensure the quality of equipment and after-sales service.
Andamine – A Reliable Stone Crusher Plant Manufacturer
Andamine is a strategic partner of Global Fortune 500 companies around the world, supplying a wide range of construction and mining equipment, including stone crushing plants worldwide. We have won the trust of our customers with reliable product quality and excellent after-sales service, and now our products have been exported to 100+ countries.
Diversified products
We offer a wide range of models and specifications of crushing equipment, including jaw crusher, impact crusher, cone crusher, hammer crusher, and mobile crushing plant, which can meet different crushing needs.
High quality standard
Our equipment is made of high quality materials and advanced manufacturing process to ensure the durability and reliability of the equipment, which can be stably operated in the harsh working environment.
Innovative Technology
We are constantly developing new technologies (PCL + IoT) to improve the efficiency and performance of our equipment, optimize the crushing process, and provide efficient production solutions.
Customized Service
High-quality after-sales service
We provide comprehensive after-sales service support, including stone crusher plant installation, commissioning, training and maintenance services, as well as 24-hour online consulting services.
Do yo want to know more information about crusher plant? Contact us now! We will customize an efficient crushing solution for you.