Mobile crusher plant offers unmatched flexibility and efficiency for modern construction and mining projects. Unlike traditional crushing setups, it requires no fixed foundation and can be easily moved between job sites. This not only speeds up operations but also reduces transportation and labor costs. Whether you’re working in a quarry, on a highway, or at a remote location, a mobile crusher plant delivers consistent performance and fast returns on investment.
Smart Features of Mobile Crushing Plants
As the mobile crushing industry embraces automation and digital transformation, manufacturers that integrate smart features into the equipment stand out from the competition. Andamine, a trusted mobile crushing plant manufacturer, offers intelligent systems to improve operational efficiency, reduce downtime, and enhance user control.
Integrated Control System: One-Touch Start and Flexible Operation
The integrated control system allows operators to start and manage the entire crushing process easily. This system includes:
Dual-mode operation: Clients can choose between PLC touchscreen interface or manual button control, providing flexibility based on operator preference or site conditions.
Streamlined production control: From startup to shutdown, the system orchestrates every stage—feeding, crushing, screening, and discharging—in a coordinated, automated manner.
This smart control system not only enhances production efficiency but also reduces human error, ensuring consistent and safe operation even in demanding field environments.
Andamine integrates an IoT (Internet of Things) remote monitoring system, which transforms crushing plant operation into a connected, data-driven process. Key features include:
Real-time diagnostics: Operators and managers can monitor the crusher equipment’s operational status, output performance, and error alerts via mobile or desktop dashboard.
Predictive maintenance alerts: The system automatically tracks usage hours, component wear, and performance trends—sending maintenance reminders before problems arise.
Fault prevention and reduced downtime: By identifying early signs of abnormal operation, the system helps lower failure rates and extend the mobile crusher equipment’s service life.
Intelligent Feeding System: Remote-Controlled and Adjustable
Efficient feeding is critical to smooth crushing operations, and Andamine addresses this with a smart feeding system built for flexibility and precision. Key advantages include:
Remote control configuration: The vibrating feeder can be operated using a wireless remote, allowing workers to adjust feed flow without stopping the machine.
Adjustable feeding rate: The system enables fine-tuning of feed speed to match crusher capacity and material characteristics, ensuring consistent throughput and reduced material blockages.
Improved continuity: By balancing feeding rates in real time, the plant can run without frequent stops or overload risks, maximizing uptime and output.
Why These Smart Features Matter
Smart technologies like those found in our portable crusher plants are not just about automation—they’re about empowering operators, cutting costs, and increasing productivity. Whether you’re crushing aggregates for infrastructure, recycling concrete on urban sites, or processing rock in remote quarries, these intelligent systems allow you to:
Run safer and more efficiently
Respond faster to equipment needs
Reduce unexpected downtime
Optimize labor and reduce manual oversight
Wheel-Type Mobile Crusher Plant: Flexible, Fast, and Cost-Efficient
The wheel-type mobile crusher plant is a highly flexible, portable solution designed for dynamic crushing needs. Mounted on a trailer or truck, this plant allows for fast relocation between job sites—perfect for temporary projects or operations with frequently changing locations.
Flexible Mobility, Reduced Foundation Costs: Equipped with a wheeled chassis, the plant can quickly move between sites without needing concrete foundations, saving 30-60 days of setup time.
Fast Setup, Lower Installation Expenses: With quick-install crawler shoes and synchronized hydraulic legs, the plant can be rapidly positioned, shortening installation time and reducing costs.
Dust Suppression for Environmental Compliance: Built-in water spray dust suppression effectively minimizes dust emissions, meeting environmental requirements on construction sites.
Wheel type mobile jaw crusher plant is equipped with a jaw crusher that utilizes compressive forces to break large rocks and materials into smaller, manageable pieces. It offers high crushing efficiency and productivity, designed for high capacity primary crushing applications. This mobile crusher plant for sale is ideally suited for processing large, hard materials such as granite, basalt, and concrete.
Capacity: 50-400 T/H
Feeder Size(mm): ＜625
Output Size(mm): 5-180
Main Crusher: Jaw Crusher
Raw Materials: Hard and Medium-hardness rocks, limestone, granite, basalt, gold ore, iron ore, etc.
Equipped with high performance cone crusher, mobile cone crusher plant has high crushing efficiency and can stably produce fine and medium size aggregates. Suitable for secondary and tertiary crushing of medium-hard materials. This mobile crusher machine can crush granite, basalt, cobblestone, and other hard and ultra-hard stones into high-quality aggregates for construction and road building.
Capacity: 50-400 T/H
Feeder Size(mm): ＜300
Output Size(mm): 3-60
Main Crusher: Cone Crusher
Raw Materials: Hard and ultra-hard stone: granite, basalt, cobblestone, etc.
Crawler-Type Mobile Crusher Plant: Built for Tough Terrain and Long-Term Projects
The crawler-type mobile crusher plant, also known as a tracked mobile crusher, is engineered for high mobility and superior stability. Powered by a rugged track system, it can easily navigate rough, uneven, or muddy terrain—making it ideal for challenging job sites and long-duration crushing operations.
Flexible Mobility, Efficient Relocation: The crawler mobile crushing plant features self-propelled tracks for flexible movement and site adaptability. It reduces transport and setup costs, requires no foundation, and saves time and transfer equipment.
Powerful Performance, Reliable Operation: Designed for extreme conditions, the mobile plant features a reinforced structure and high-performance components—ensuring stable, reliable operation in mines, quarries, and remote locations.
Rugged Mobility for Challenging Terrains: The crawler-type all-steel chassis provides strong stability, high ground clearance, and excellent off-road performance. It handles mud, sand, and rough terrain with ease, offering high load capacity, low ground pressure, and agile movement—even in tight spaces. Durable and reliable, it ensures smooth, on-time operation across challenging job sites.
Precision Control with Servo Technology: Equipped with imported servo pilot control systems from Siemens or Schneider, the plant provides easy and precise operation with stepless speed control. This high level of automation simplifies handling, boosts efficiency, and reduces labor and training costs.
The tracked jaw mobile crushing plant is engineered for high-capacity primary crushing, combining feeding and crushing functions in one crawler-mounted unit. Equipped with the European C-series jaw crusher, a large folding silo, and a pre-screening system, it excels in coarse crushing of large-sized aggregates.
Its robust jaw crusher delivers high-strength crushing, making it ideal for heavy-duty tasks in rugged terrains such as mining, quarrying, and on-site construction waste recycling. With a wide discharge range and convenient transfer capability, this plant offers high crushing efficiency and reliable performance in challenging environments.
Capacity: 80-415 T/H
Output Size(mm): 60-250
Max. Feeder Size(mm):＜700
Raw Materials: suitable for all kinds of rocks, limestone, granite, concrete waste, etc.
The crawler cone portable crushing plant integrates a cone crusher mounted on a crawler chassis, offering excellent mobility and stability on uneven terrain.
This 2-in-1 model combines the cone crusher and vibrating screen, making it ideal for secondary crushing of various materials, especially hard rocks like granite. The crawler cone crusher features different crushing chamber types—coarse, medium, and fine—providing strong adaptability to various product particle sizes.
Capacity: 100-310 T/H
Output Size(mm): 30-60
Max. Feeder Size(mm):＜180
Raw Materials: granite, limstone, river stone, copper ore, iron ore, etc.
The Andamine mobile tracked impact crusher is engineered for efficient crushing of medium-hard materials like limestone, concrete, and construction waste, making it an ideal choice for recycling applications. Built on a robust tracked chassis, this powerful impact crusher delivers high mobility and performance. With advanced design, the crusher unit produces high-quality cubic aggregates through optimized impact crushing—ensuring superior output for demanding job sites.
This mobile screening plant features an automatic folding belt conveyor with high processing capacity, ideal for fine screening of sand and crushed construction waste. Its design ensures flexible mobility, reliable performance, and long-term durability for various on-site material screening applications.
Driven Method: Remote Control.
Capacity: 120-450 T/H
Deck Quantity: 3
Output Size(mm): 0-10, 10-20, 20-30, or customized.
Wheel-Type vs. Tracked Mobile Crushers: Key Differences Explained
Feature
Wheel-Type Mobile Crusher
Crawler-Type Mobile Crusher
Mobility
High mobility on roads and flat terrain
Excellent off-road mobility; handles rugged, uneven, and muddy terrain
Transportability
Easily towed or transported by trailer/truck
Self-propelled via crawler tracks; no towing needed
Setup Time
Fast setup; minimal foundation required
Moderate setup time; slightly more complex due to track system
Terrain Adaptability
Best suited for paved roads and compact job sites
Designed for remote, rough, or off-road locations
Operational Stability
Good stability on firm surfaces
Superior stability on steep, loose, or shifting ground
Application Suitability
Ideal for urban jobsites, short-term or frequently moving projects
Ideal for long-term, remote, or heavy-duty mining and quarrying operations
Cost Efficiency
Lower initial and operating cost
Higher initial cost but adds value in tough environments
Fuel Consumption
Generally more fuel-efficient
Slightly higher due to track mechanism and weight
Maintenance Requirements
Simpler maintenance; easier access to components
More robust but may require specialized maintenance
Resale & Transferability
Easy to move between job sites and resale
Good resale value, but transfer logistics can be more complex
Based on the introduction to various types and comparison between wheeled and tracked crushing plants provided earlier, we believe you now have a better understanding of our products. If you have any questions about how to choose the right mobile crusher plant or would like to know our mobile crushing plant price, please feel free to contact us anytime. Our professional team will tailor the most suitable solution based on your project requirements, site conditions, and budget to ensure efficient operation and help your project succeed.
Project Cases of Mobile Crushing and Screening Plants
As a trusted manufacturer of mobile crushers, we have delivered tailored mobile crushing and screening solutions to clients across the globe—including in Malaysia, Indonesia, the Philippines, Tanzania, Honduras, Colombia, Russia, and beyond. Below, we showcase a selection of real project cases to help you better understand our capabilities and choose the right solution for your own crushing needs.
APY3-F 150T/H Mobile Crusher Solution: Turning Demolition Waste into High-Quality Sub-Base
Location: Bogotá, Colombia
Operation Start Date: January 8, 2025
Project Application: First Line of the Bogotá Metro
Client Requirements and Project Challenges
For this high-standard urban railway project, the client needed to produce granular sub-base aggregates using demolition waste. The key challenge was to achieve good particle shape and proper gradation that meet the stringent requirements of composite metro construction.
Our Customized Solution
To meet the demands of the Bogotá Metro project, we supplied the APY-150T 3-in-1 mobile impact crushing plant, with a capacity of 120–150 t/h. Specially engineered for urban construction and recycling, this compact unit integrates feeding, impact crushing, and screening on a single mobile chassis—perfect for the project site.
Highlights of the solution:
Efficiently crushes demolition waste with high reduction ratios
Delivers well-shaped, properly graded aggregates
Quick setup and relocation to match project progress
Eco-friendly operation supporting sustainable construction
On-Site Recycling with High-Quality Output
The customer successfully established an on-site mobile production line that converted demolition debris into qualified sub-base materials, reducing transport costs and construction waste while meeting the engineering standards of the Bogotá Metro.
More Mobile Crushers for Sale in Different Countries
Mobile Plant in Malaysia for Expressway Project
4 in 1 Mobile Plant in Indonesia for Aggregate Selling
mobile Crusher in the Philippines for Construction Waste Processing
Why Investing in a Mobile Crushing Plant Can Boost Efficiency and Profitability
For contractors and businesses in construction, mining, and recycling, choosing the right equipment is critical to project success and profitability. Investing in a mobile crushing plant offers significant advantages that directly enhance operational efficiency and increase returns on investment. Here’s why a mobile crusher plant is a smart choice for your next project.
On-Site Processing Saves Time and Costs
Mobile crushing plants allow you to process materials directly at the job site, eliminating the need to transport raw materials to a fixed crushing location. This on-site processing reduces hauling distances, saving fuel, labor, and transport expenses. For example, cutting transportation costs by up to 50% can translate to substantial savings, especially on large projects involving thousands of tons of material.
Flexibility and Quick Relocation
Unlike stationary crushing plants, mobile crusher units are designed to move easily between sites. Whether you are working on a remote mining location or shifting between urban construction zones, the crawler or wheeled chassis ensures smooth relocation without disassembling the entire system. This flexibility minimizes downtime, accelerates project timelines, and maximizes equipment utilization.
High Efficiency and Consistent Output
Modern mobile crusher plants are equipped with advanced crushers (jaw, cone, impact) and smart control systems that optimize crushing cycles and ensure consistent product quality. The ability to customize output sizes and quickly adjust to varying materials improves production efficiency, reducing rework and waste.
Lower Operational and Labor Costs
By integrating feeding, crushing, and screening into a single mobile unit, like our 4 in 1 mobile plant, these mobile crushing machines reduce the need for multiple machines and operators on-site. This consolidation lowers maintenance demands and labor costs, while simplifying logistics and site management.
Environmental and Regulatory Benefits
Mobile plants are often designed with dust suppression, noise reduction, and water recycling systems. Processing materials on-site reduces emissions from transport trucks, helping you comply with increasingly strict environmental regulations. Sustainable operations not only avoid fines but also enhance your company’s reputation.
Future Prospects of Mobile Crushers: Urbanization, Green Demand, and Smart Tech
Infrastructure Growth Drives Demand
As countries expand their infrastructure—roads, railways, airports, and water systems—the need for construction aggregates is surging. Mobile crusher machines offer an efficient, on-site solution to produce these materials, cutting down on transportation costs and project delays. Their mobility makes them especially valuable in remote or temporary worksites where traditional crushing equipment can’t reach.
Urbanization and Waste Recycling
With urban populations growing rapidly, cities face mounting construction waste from new developments and old building demolitions. Mobile crushers help turn this waste into valuable resources like recycled aggregate and fill material. By processing waste directly on-site, they reduce landfill use and lower the environmental footprint of urban construction projects.
Green Technology for a Sustainable Future
Environmental protection is no longer optional. Governments worldwide are enforcing stricter emission and waste regulations. Mobile crushing and screeming plants meet these standards through low energy use, minimal emissions, and reduced noise. Plus, the ability to produce recycled materials supports eco-friendly construction and contributes to the circular economy.
Smart Features Improve Efficiency
The latest crushing mobile plants integrate advanced technologies such as automation, real-time monitoring, and predictive maintenance. These smart features help reduce human error, lower maintenance costs, and keep machines running at peak performance. Enhanced engineering and materials also make today’s mobile crushers more reliable and adaptable across various job sites.
Flexible Use in Mining and Remote Areas
In mining and quarrying, mobile crushing machines bring flexibility and efficiency by performing crushing tasks directly at the source. Especially in open-pit mines and smaller quarry operations, they reduce the need for material transport and improve productivity, making them a practical solution for modern resource extraction.
Maintenance Tips for Mobile Crushing Machine
Routine Inspections and Preventive Maintenance
Regularly check key components such as the crusher, conveyors, hydraulic systems, and electrical controls. Timely lubrication, tightening bolts, and cleaning help prevent unexpected breakdowns and extend equipment life.
One year warranty.
Common Wear Parts and Replacement Cycles
Monitor wear on jaw plates, cone liners, blow bars, and conveyor belts. Replace these parts according to manufacturer recommendations or when performance drops to maintain crushing efficiency and product quality.
Importance of Operator Training and Safety Protocols
Well-trained operators reduce the risk of equipment damage and accidents. Ensure all personnel understand safety guidelines, proper equipment handling, and emergency procedures to maintain a safe and productive working environment.
Mobile crushing plants offer unmatched flexibility, efficiency, and cost savings for a wide range of construction, mining, and recycling projects. If you’re considering upgrading your crushing equipment or starting a new project, please feel free to contact us to get expert advice and customized solutions tailored to your specific requirements. Take the next step towards greater efficiency and success today!
