Are you struggling with these challenges in the crushing operation?
- Time-consuming and labor-intensive transfer: traditional equipment dismantling and relocation are time-consuming and delay the project schedule.
- Terrain limitation: Wheeled crushing plants are stuck in muddy roads, which makes them helpless in complex working conditions.
- Restrictions on environmental protection policies: fines for exceeding dust and noise standards come and go, increasing the cost of compliance.
Track Crusher helps you solve the problem! This “walking crushing plant” combines all-terrain maneuverability, intelligent crushing, environmental protection, and energy saving, which can increase mining efficiency by 40%, and the utilization rate of construction waste recycling exceeds 95%, which is a revolutionary breakthrough in the field of mobile crushing!
Overview of Andamine Track Crushers: Addressing Complex Challenges
A track crusher, also known as a crawler mobile crusher or track-mounted crusher, is a high-efficiency crushing equipment that relies on tracks for transferring. Designed to adapt to various harsh environments, including climbing operations, it excels in complex terrain. Whether you’re on flat ground or navigating a muddy mountain road, Andamine tracked mobile crusher can seamlessly move between different locations, eliminating the need for additional transport and helping you complete diverse crushing tasks with ease.
Extremely high maneuverability and passability
the tracked chassis has a low ground pressure ratio, making it easy to cope with complex terrain such as rugged mountainous terrain and muddy wetlands.
0 Foundation Construction
Once the machine arrives at the site, it can be put into production without the need for cumbersome fixed foundations. Running within 30 minutes of arrival on site significantly reduces infrastructure, transport and operational costs.
All-in-one Integrated Process
Crawler mobile crusher typically combines a feeder, crusher, screen, and conveyor, allowing the entire process from raw material to finished product to be completed directly on-site, with fewer intermediate stages of transport and energy consumption.
Environmentally Friendly
The close proximity of materials means that the transport costs, fuel consumption, dust, and noise pollution associated with moving large quantities of raw materials away from the site can be avoided, in keeping with the concept of green construction.
After understanding the features of the tracked crusher, let’s turn our attention to the global actual cases – those in different industries and complex working conditions of the real landing project site, which is the best litmus test of equipment performance.
The Global Footprint of Andamine Track Crushers
Andamine track crushers have been exported to many countries for different crushing projects. As shown in the following actual cases, the mobile track crushers have been used in many projects with high crushing capacity and continue to receive positive feedback.
180 T/H Mobile Track Crusher Running Well in Malaysia
- Process Materials: river pebble
- Project: construction aggregate production
- Finished Product: 10-20mm, 20-30mm
- Main Configuration: track jaw crusher, track cone crusher, track screening machine
Customer Feedback: “The efficiency and reliability of these track mobile crushers are exceptional. They’ve greatly improved the quality of our aggregates, making them suitable for our asphalt mixing plant and concrete batching plants.”
100 T/H Track Crusher Mobile Plant Working in The Philippines
- Process Materials: construction waste
- Finished product specifications: 0-5mm, 5-20mm, 20-40mm
- Project: Construction Waste Material Recycling
- Main Equipment Configuration: track impact crusher, crawler screening plant
Customer Feedback: “For our waste recycling business, this tracked crusher has been a wise choice. It can process a wide range of construction waste materials. Now my construction process is carried out in order with Andamine equipment.”
150T/H Mobile Tracked Crusher Plant Installed in Malaysia
- Raw Materials: Cobblestone
- Finished Product: 5-10, 10-20, 20-40mm
- Application: Quarry Project
- Configuration: Vibrating Feeder, Crawler Cone crusher, Cone Crusher, Mobile Vibrating Screen, etc.
Customer Feedback: “This crusher mobile plant can efficiently crush and produce materials of different particle sizes. We crush stones from quarries into small pieces for sale. Buying this crusher is really good value for money!”
6 Unique Technological Advantages
What makes our crawler mobile crusher a superior choice? It’s the integration of cutting-edge technologies designed for maximum uptime, efficiency, and ease of use:
Integrated Intelligent Control System
Equipped with a user-friendly operation interface, supporting one-button start/stop. Operators can either set and monitor precise parameters through the intuitive PLC touch screen or use traditional buttons to operate, doubling the guarantee to enhance the convenience of operation and production efficiency.
IOT Remote Monitoring System
Real-time collection of equipment operation data allows you to remotely monitor equipment status, production, fuel consumption, and other key information. The system is equipped with a predictive maintenance function, which automatically sends out maintenance reminders and fault warnings, effectively reducing the rate of unplanned downtime and realises intelligent management.
Intelligent Feeding Technology
The feeder is equipped with a remote control function and can precisely regulate the feeding speed. This ensures that the material enters the crusher evenly and continuously, avoids clogging or idling, and optimizes the filling degree of the crushing chamber, thus ensuring the continuous and efficient operation of the production line.
Integrated Design
The feeding, crushing, and screening systems are deeply integrated and optimized, integrating the entire crushing process and reducing intermediate transfer links, significantly reducing operating costs and equipment footprint.
Robust Chassis and Traveling System
The three-axle chassis design ensures fast and safe transfer of the equipment on the road. Combined with the sled support structure, the grounding area is increased during operation, which greatly improves the overall stability of the machine, especially on soft ground.
Modularity and High Flexibility
The core crusher modules can be flexibly configured. In addition to the primary jaw crusher, the secondary crusher can be combined with fine jaw crusher, impact crusher or cone crusher according to the material characteristics.
Based on the above strong technological cornerstones, tracked crushers have evolved into specialized models to cope with different crushing tasks, forming a powerful product matrix.
Select the Best Model for Your Output Needs
The 3 types of tracked mobile crushers with good sales include tracked jaw crusher, tracked cone crusher, and tracked impact crusher. They have high material crushing efficiency while maintaining good maneuverability. Below, I will introduce their features for you:
Tracked jaw crusher
- Capacity: 80-415 T/H
- Max. Feeder Size(mm): ＜700
- Output Size(mm): 60-250
- Raw Materials: limestone, granite, river pebble, concrete waste, etc.
- Advantages: The use of heavy-duty hydraulic jaws increases life expectancy by 40%.
- Features: Process hard and medium-hard ores and mineral materials easily.
Tracked impact crusher
- Capacity: 110-300 T/H
- Max. Feeder Size(mm): ＜600
- Output Size(mm): 5-200
- Advantages: VSI technology, good granularity of the crushed product, and 90% of the cubic product rate.
- Features: Can handle most medium-hard materials, especially limestone. The 3 in 1 crawler mobile impact crusher is the first choice for the disposal of construction waste.
Tracked cone crusher
- Capacity: 120-310 T/H
- Max. Feeder Size(mm): ＜180
- Output Size(mm): 3-60
- Raw Materials: granite, limestone, river stone, copper ore, iron ore, etc.
- Advantages: Laminar crushing principle with 60% less dust during crushing.
- Features: The crushing chamber types are divided into coarse, medium, and fine types. And it has a large processing track mobile crusher capacity.
Of course, in addition to the above types of mobile crusher, we also have wheeled type mobile crusher, so what is the difference between the mobile crawler crusher and wheeled crusher? Please see below.
What’s the Difference Between Track and Wheeled Crushers
The two types of crushers, mobile tracked crushers and wheeled crushers, have their own features, advantages, and applications to meet different project needs and environmental conditions.
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|---|---|---|
| Mounted on a track system, similar to that of a tank or excavator. It is capable of moving independently and navigating rough and uneven terrains with ease. The track system provides enhanced traction and stability, allowing the crusher to move across challenging landscapes without additional transportation equipment. | Mobility | Mounted on wheels, similar to a trailer. The wheeled crusher requires towing by a truck or another vehicle to move from one location to another. While they can be moved relatively quickly on smooth and even surfaces, they are less capable of handling rough terrains compared to crawler crushers. |
| Generally quicker to set up as they can move directly to the desired location without the need for additional transportation. Once on-site, they can be immediately operational. The ability to relocate quickly makes them ideal for dynamic projects where the crushing site frequently changes. | Setup Time | Require more time for setup as they need to be transported to the site using a truck or another vehicle. Once on-site, they need to be positioned and secured before they can become operational. Less flexible in terms of relocation, making them more suitable for long-term projects where the crushing site remains constant. |
| Designed to handle rough, uneven, and challenging terrains. The track system allows the crusher plant to maintain stability and traction even on soft, muddy, or rocky surfaces. Highly adaptable to various environmental conditions, making them suitable for use in diverse locations such as construction sites, quarries, and mining operations. | Operational Terrain | Best suited for smooth, flat, and stable surfaces. The wheel system provides efficient movement on paved or compacted ground but can struggle on rough or uneven terrains. More limited in adaptability compared to crawler crushers, making them ideal for urban areas, industrial sites, and recycling facilities with stable ground conditions. |
After identifying the unique advantages of portable crawler crushers, how do you choose the most suitable model for a specific situation? This requires a comprehensive judgment based on five core considerations – from material characteristics to capacity requirements, from choice of manufacturer to budget range. Every detail can affect the long-term performance of the equipment.
6 Key Considerations Before Purchasing a Track Crusher
With a wide range of track crushers on the market, before you formally invest in equipment, our engineers recommend that you consider the following five key factors to ensure the best possible return on investment:
What material do you wish to machine? What is its Mohs hardness?
- High-hardness, highly abrasive materials (such as basalt, granite and river pebbles): We recommend a combination of a tracked jaw crusher (primary crushing) and a tracked cone crusher (secondary crushing).
- Medium-to-low hardness, non-abrasive materials (e.g. limestone, coal, recycled construction concrete): We recommend a tracked impact crusher. Our secondary crushing combinations support flexible adjustments and offer a wide range of options.
What is the maximum feed size?
What is your desired hourly output (Q)?
We offer integrated mobile crushing plants with capacities ranging from 50 t/h (for small-scale urban construction waste recycling) to 600 t/h (for large-scale open-cast mining projects), combining feeding, crushing and screening processes to comprehensively reduce your operating costs per tonne.
What are the costs involved in setting up a crushing plant?
- Cost of Energy: The efficiency of the equipment in terms of fuel or electricity consumption.
- Wear parts life: the wear resistance of components such as hammers and jaws, which has a direct impact on the frequency and cost of replacement in the long term.
- Maintenance costs: whether the equipment is designed for easy routine inspection and maintenance.
A machine with a slightly higher initial price but very low operating costs is often more economical in the long run. Therefore, it is not enough to simply ask “What is the cost of track mounted jaw crusher?”, but rather to fully evaluate its comprehensive benefits.
What are the specific requirements regarding the particle shape and size of the finished product?
If the material is to be used in the construction of high-grade road surfaces or high-strength concrete, where strict restrictions apply to the proportion of flaky and needle-shaped aggregates, it is recommended to use an impact crusher for shaping during the secondary crushing stage.
How is your team’s operational and maintenance capability? Do you require intelligent management?
Frequently Asked Questions of Mobile Track Crushers
If the operating environment on site is extremely harsh, would damage to the PLC touchscreen affect the operation of the equipment?
I understand you have an IoT system in place. What specific issues can it help us resolve?
How does a tracked mobile crushing plant balance ease of relocation with operational stability?
We have achieved the perfect balance between these two aspects through two innovative designs. Firstly, regarding relocation, in addition to self-propelled tracked movement, the heavy-duty equipment can be fitted with an optional three-axle heavy-duty auxiliary chassis, facilitating towing by a flatbed lorry and enabling rapid inter-city relocation; Secondly, for on-site operations, we have fitted a highly stable skid-plate support system. Once the machine is in position, this system extends and anchors itself deeply into the ground, maximising the contact area. This effectively counteracts the high-frequency vibrations caused by heavy-duty crushing, ensuring absolute safety and extending the machine’s service life even under complex operating conditions.
How much can the dual-power hybrid system (diesel-electric) help us save in actual operation?
What is the service life of your wear parts for high-hardness, highly abrasive materials (such as basalt and granite)? What materials are they made of?
Jaw crusher jaw plates: Manufactured from high-manganese alloy steel, significantly enhancing wear resistance and impact resistance.
Cone crusher concave and concave liners: Also made from high-manganese steel, combined with laminated crushing technology, resulting in a service life 1.5 times longer than that of standard high-manganese steel on the market.
Impact crusher hammers: Utilising patented high-chromium cast iron (High Chromium Casting) paired with heavy-duty reinforced rotors, ensuring sustained sharpness in medium to high-abrasion aggregate recycling applications.
Actual service life depends on operating conditions; our IoT system will automatically send you replacement alerts before wear reaches critical levels.
Can the equipment operate normally under extreme climatic conditions (such as -20°C freezing cold or +50°C high temperatures)?
Andamine – Global Leading Manufacturer of Track Crushing Plants
As a renowned track crusher manufacturer that has been in the industry for many years, we are committed to providing our customers with solutions that exceed their expectations.
Offering a full range of products: We offer a complete line of products from crushers to crushing plants, providing precisely matched crushing solutions no matter what your project needs are.
Customised Crushing Solution
ANDAMINE specialist engineers will tailor a crushing and screening solution to your specific requirements—taking into account your project’s budget, raw materials, production capacity and desired output size—to ensure the equipment achieves the ideal particle size.
On-site Technical Support
With service engineers and spare parts warehouses deployed worldwide, we can dispatch technical experts to your site to assist with installation, commissioning and training; ensuring you receive rapid support at all times.
Genuine Spare Parts Supply
Our factory maintains a comprehensive stock of spare parts, providing you with core components such as jaw plates, liners and conveyor belts to ensure the stable operation of your equipment.
Are you looking for a low-cost, high-return crawler mobile crusher for sale that requires no infrastructure? Contact our team of application engineers today to receive a free equipment configuration flowchart and a factory-direct price list.