Basalt Crushing Plant

Andamine basalt crushing plants are engineered to handle basalt’s abrasive nature, delivering high-capacity performance with minimal wear. Whether for road base, concrete aggregates, or railway ballast, our crushers ensure optimal particle shape and consistent output. Please go on reading to learn more about our basalt crushing solution.

What is Basalt?

Basalt is a dense, fine-grained igneous rock formed from the rapid cooling of basaltic lava at or near the Earth’s surface. Typically dark gray to black in color, basalt is rich in iron and magnesium minerals like pyroxene and olivine. Its durability, strength, and resistance to weathering make it ideal for various construction applications.

Crushed basalt serves as a high-quality aggregate in construction projects. It’s commonly used for road base, concrete aggregate, asphalt pavement aggregate, railroad ballast, and drainage systems. Additionally, basalt can be cut into dimension stone for architectural purposes. Given its widespread use in infrastructure and construction, efficient basalt crushing equipment is essential for producing the desired aggregate sizes and ensuring material quality.

Basalt Crushing Customer Cases

Indonesia 200 Ton Crushing Solution

  • Project Time: 2025.1
  • Location: Indonesia
  • Production Capacity: 200tph
  • Application: Aggregate production
  • Configuration: Jaw crusher, impact crusher, vibrating feeder, screening machine

Tanzania 120 Ton Crushing Solution

  • Project Time: 2025.1
  • Location: Zanzibar, Tanzania
  • Production Capacity: 100-120tph
  • Size of the Final Product: 0-5mm, 5-10mm, 10-20mm, and 20-30mm aggregatges
  • Application: Produce aggregate to supply material for its concrete batching plant
  • Configuration: Vibrating feeder, jaw crusher, impact crusher, and vibrating screen

Paraguay 150 Ton Crushing Solution

  • Project Time: 2024.2
  • Location: Paraguay
  • Production Capacity: 150tph
  • Application: Aggregate production
  • Configuration: Feeder, jaw crusher, compound cone crusher

Choosing the Right Basalt Crusher: From Primary to Fine Crushing Solutions

The raw basalt needs to undergo the crushing process of basalt crushing and turns into right size crushed basalt rock. This part will help you gain a better understanding for the process and find the right equipment to produce crushed basalt gravel.

Primary Crushing Phase

Primary crushing is the first stage in basalt processing, where large raw basalt rocks (typically 500–1500 mm) are reduced to smaller, manageable sizes (approx. 100–300 mm). This stage prepares the material for further refinement.

  • Key Equipment: Jaw Crusher: A jaw crusher uses compressive force between a fixed and a movable jaw plate to break down basalt.
  • Why Choose It:
    • Ideal for hard and abrasive materials like basalt due to its robust design.
    • High reduction ratio (6:1 to 8:1) for efficient size reduction.
    • Low maintenance and long service life.
  • Best For: Large feed sizes and high-capacity primary crushing in mining or quarry applications.

Secondary Crushing Phase

Secondary crushing further reduces basalt from primary crushing (100–300 mm) to smaller sizes (20–100 mm). This stage ensures uniformity and prepares the material for final shaping.

  • Key Equipment: Cone Crusher
  • Cone Crusher: A cone crusher compresses basalt between a rotating mantle and a concave bowl liner.
  • Why Choose It:
    • Provides precise particle size control with adjustable settings.
    • Handles abrasive materials efficiently; ideal for mid-hard to hard rocks like basalt.
    • Energy-efficient for continuous operation.
  • Best For: High-volume secondary crushing in fixed or mobile plants.

  • Key Equipment: Impact Crusher
  • Impact Crusher: An impact crusher uses high-speed rotors and hammers to fracture basalt through impact.
  • Why Choose It:
    • Produces cubical-shaped end products, ideal for construction basalt aggregates.
    • Suitable for less abrasive basalt types or when shaping is prioritized over size reduction.
  • Best For: Applications requiring specific particle shapes (e.g., road base, concrete aggregates).
  • Fine Crushing Phase

    Fine crushing (tertiary crushing) processes basalt into the final product size (0–20 mm), achieving the desired gradation for high-value applications like sand or asphalt.

    • Key Equipment: Impact Crusher(VSI)
    • Impact Crusher: Further reduces basalt to fine particles using impact forces.
    • Why Choose It:
      • Balances cost and performance for medium-fine output.
      • Adjustable output size with minimal fines overproduction.
    • Best For: General fine crushing where cubical shape is important.

    • Key Equipment: Vertical Shaft Impact Crusher (VSI)
    • Vertical Shaft Impact Crusher (VSI): A VSI crusher throws basalt against a rock-lined rotor chamber, crushing it into well-shaped, high-quality sand.
    • Why Choose It:
      • Produces premium, cubical sand for concrete or asphalt.
      • High control over particle size distribution.
      • Reduces the need for additional screening.
    • Best For: High-spec sand production and ultra-fine crushing (0–5 mm).

    How to Choose the Right Stage & Equipment
    1. Primary Stage: Focus on raw material size and hardness—Jaw Crushers dominate here.
    2. Secondary Stage: Prioritize particle shape and throughput—Cone Crushers for precision, Impact Crushers for shaping.
    3. Fine Stage: Target final product specs—VSI Crushers for premium sand, Impact Crushers for cost-effective fines.

    By matching basalt properties (abrasiveness, feed size) and project requirements (output shape, capacity), you can optimize your crushing circuit for efficiency and profitability.

    Andamine Basalt Crushing Solution

    Here I highly recommend our wheel-mounted mobile basalt crushing plant (4-in-one model) for you. This mobile crusher plant covers different stages of basalt crushing. It has following advantages:

    ​Integrated Control System: One-click start supports both PLC touchscreen operation and button control, enhancing productivity. ​

    IOT Remote Monitoring System: Real-time equipment status tracking, automated maintenance alerts, and reduced failure rates. ​

    Smart Feeding: The feeder is equipped with remote control, the dosing speed can be adjusted to ensure production continuity; ​

    Integrated Design: Combines feeding, crushing, and screening in one unit, streamlining workflows and lowering operational costs. ​

    Tri-axle Chassis Design: Enables rapid relocation and easy site transition. ​

    With Ski Plate Support, Increased ground contact area for enhanced stability.

    ​Flexible adjustment of the combination of crushers, suitable for a variety of working conditions; (the second crushing can be used in fine jaw crusher, impact crusher and other combinations of design, a wide range of options).

    Provide a complete set of dust removal solutions; use fog cannon to reduce dust in the raw material area, install telescopic dust cover in the unloading area, install protective cover on the belt conveyor, and use negative pressure dust removal for the impact crusher discharge to ensure a cleaner working environment, less dust on site, and meet environmental protection requirements

    What Is Basalt Used For?

    Basalt’s exceptional durability, resistance to wear, and natural abundance make it a cornerstone material for critical infrastructure and industrial projects. From construction to cutting-edge technology, here’s how crushed basalt powers modern development:

    Basalt for Road Base
    Basalt Aggregates for Ganden Decoration

    Construction & Infrastructure

    Road Base & Asphalt Aggregates: Crushed basalt provides a stable, weather-resistant foundation for roads and highways, reducing rutting and extending pavement life.
    Concrete Production: Basalt aggregates enhance concrete strength and reduce cracking, ideal for high-stress structures like bridges and dams.
    Railway Ballast: Its angular shape and interlocking properties ensure drainage and stability for railroad tracks.

    Erosion Control & Landscaping

    Riprap & Gabions: Basalt boulders armor shorelines, riverbanks, and slopes against erosion.
    Decorative Gravel: Polished basalt aggregates add aesthetic appeal to pathways, gardens, and architectural features.

    Industrial & Specialty Applications

    Blast Furnace Slag Substitute: Basalt replaces limestone in steelmaking to reduce CO2 emissions.
    Fiber Production: Melted basalt is spun into high-strength fibers for fire-resistant textiles, composites, and automotive parts.
    Water Filtration: Crushed basalt serves as a natural filter medium in wastewater treatment systems.

    Sustainable Solutions

    Green Building Material: Basalt’s low carbon footprint and recyclability align with eco-friendly construction practices.
    Renewable Energy: Basalt-based geopolymers are used in geothermal energy systems and carbon capture technologies.

    Why Basalt Stands Out:
    Natural Durability: Withstands extreme temperatures, chemical exposure, and heavy loads.
    Cost-Efficiency: Long lifespan reduces maintenance and replacement costs.
    Versatility: Adaptable to coarse or fine grades for tailored applications.

    By crushing basalt to precise specifications, industries unlock its full potential—ensuring projects are stronger, greener, and built to last.

    Andamine Advantages

    As a global leader in crushing technology, Andamine delivers robust solutions tailored to basalt’s unique hardness and abrasiveness. With decades of expertise, we empower quarries and construction projects worldwide to maximize efficiency and output. Here’s what sets us apart:

    Andamine Global Network

    Proven Expertise, Globally Trusted

    39+ Years of Innovation: Trusted by industry giants like Fortune 500, our equipment excels in demanding basalt crushing environments.
    Certified Reliability: CE and ISO9001 certifications, backed by SGS and BV testing, guarantee compliance with international safety and performance standards.
    Global Footprint: Machines operating in 100+ countries consistently deliver unmatched durability, even under extreme workloads.

    Localized Support, Customized Solutions

    APEC-Certified Engineers: Receive free, tailored basalt crushing line designs and quotes optimized for your project’s feed size, output, and budget.
    Fast Response, Worldwide: Six overseas offices (Philippines, Indonesia, Uzbekistan, etc.) provide localized spare parts, free maintenance, and 24/7 technical support.
    Strategic Logistics: A Central Asia warehouse (Uzbekistan) ensures rapid equipment delivery, minimizing downtime.

    Flexible Partnerships, Zero Risk

    12-Month Warranty: Full coverage from delivery date, reflecting our confidence in every machine’s longevity.
    OEM & Custom Designs: Adapt crushers to your site’s unique challenges—whether adjusting particle shapes for asphalt aggregates or optimizing fines for concrete production.

    From raw basalt boulders to premium aggregates, Andamine equips you with technology, trust, and tireless support. Let’s build your success story—contact us today to engineer a crushing solution as resilient as basalt itself.

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      Customize Your Crushing Solutions

      Contact us by filling out the form or by email: sales@andaminecrusher.com

      Service Flow:

      Requirement Confirm

      Design Solutions

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      On-site Installation

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      Please specify your requirement by referring to the following aspects:

      1. What aggregate size do you need?

      2. What kind of stone crusher do you prefer?

      3. What kind of support do you want us to provide you? For example, designing crushing solutions, making production schemes, etc.

      4. When can you get the mining licence?

      5. Your other requirements.

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