Crusher machine is a vital investment for contractors, quarry operators, and construction firms aiming to process materials efficiently while keeping costs low. The right crusher enhances productivity, improves output quality, and reduces downtime—directly impacting your bottom line. However, with various types available—jaw, cone, impact, mobile—choosing the right one can be overwhelming. This guide is designed to help you identify the ideal crushing machine for your needs and make a smart, profitable purchase decision.
Types of Crusher Machine Explained: Jaw, Cone, Impact & Mobile
Jaw Crusher
Jaw crusher is one of the most commonly used crushing equipment in mining and construction. It operates on a simple principle: material is fed into a fixed and a moving jaw. As the moving jaw compresses the material against the fixed jaw, it breaks into smaller pieces. The crusher offers a high crushing ratio of up to 6:1, and is ideal for primary crushing of hard materials such as granite, basalt, and quartz.
APJ-E Type Jaw Crusher
- Capacity: 20-800t/h
- Max Feeding Size: 130mm-1000mm
- Motor Power: 5.5-220 kw
- Features: This type of jaw crusher offers a large crushing ratio and strong force to handle even the hardest materials efficiently, while its simple design ensures easy operation with minimal maintenance.
APJ-V European Type Jaw Crusher
- Capacity: 65-800t/h
- Max Feeding Size: 420mm-1000mm
- Motor Power: 75-250 kw
- Features:This European type jaw crusher machine include a V-shaped deep crushing chamber for improved efficiency, a larger feed opening for handling bigger materials, and adjustable discharge settings to meet diverse application requirements.
APJ-X Type Fine Jaw Crusher
- Capacity: 8-95t/h
- Max Feeding Size: 120mm-250mm
- Motor Power: 15-75 kw
- Features: The fine jaw crushing machine delivers exceptional fineness with uniform particle size, reduces energy consumption by 25% through its patented deep chamber design, and suits a wide range of applications in construction and mining.
Cone Crusher
Cone crushers are designed for secondary or tertiary crushing. They work by compressing the material between a rotating cone (mantle) and a stationary bowl (concave). Cone crushers are particularly effective for producing well-shaped aggregates. The crushing chamber is divided into three types: coarse, medium and fine, and the product particle size is highly adaptable, which can reduce the modification of the machine and the replacement of parts.
APC-M Multi-cylinder Hydraulic Type Cone Crusher
- Capacity: 90-1200t/h
- Inlet Size(mm): 20-353
- Min. Output Size(mm): 6
- Features: The crusher produces high-quality cubic finished products and is ideal for medium to hard materials like limestone, iron ore, and river pebbles. It features easy maintenance for stable performance, while the advanced hydraulic system simplifies cavity cleaning, discharge adjustment, and overload protection, reducing operation and wear costs.
APC-D Single Cylinder Hydraulic Type Cone Crusher
- Capacity: 48-500 t/h
- Inlet Size(mm): 270
- Min. Output Size(mm): 6
- Features: This type of cone crusher machine is widely used for medium and fine crushing of hard materials such as chrome ore, basalt, and granite. It delivers uniform, cubic-shaped particles, making it ideal for high-quality construction sand production.
APC-C Compound Type Cone Crusher
- Capacity: 18-655 t/h
- Inlet Size(mm): 267
- Min. Output Size(mm): 6-64
- Features: Equipped with both springs and hydraulic cylinders, this compound type cone crushing machine offers excellent particle size distribution, easy maintenance, and is commonly used for medium and fine crushing applications.
APC-Y Spring Type Cone Crusher
- Capacity: 18-650 t/h
- Inlet Size(mm): 267
- Min. Output Size(mm): 3-60
- Features: This cone crushing is available in standard and short head types for medium and fine crushing, and is widely used in metal, non-metal, and non-ferrous mining. It handles materials like granite, limestone, and river pebbles efficiently, with low production costs and wide application range.
Impact Crusher
Impact crushers use high-speed impact force to crush materials. The material is thrown against hard surfaces inside the crusher chamber, breaking it into smaller fragments. The impact crushers offer high reduction ratios, performs well with medium-hard to soft materials, and allows adjustable output sizes through various rotor configurations.
APF-H Hydraulic Type Impact Crusher
- Capacity: 100-500 t/h
- Inlet Size(mm): ≤500 mm
- Motor Power: 90-400 kw
- Features:With a large crushing ratio, this machine can replace the two-stage process of jaw and impact crushers, making it ideal for medium to low hardness materials. It is widely used for crushing artificial sand and gravel aggregates in hydropower and highway projects.
APF Impact Crusher Machine
- Capacity: 50-550 t/h
- Inlet Size(mm): ≤900 mm
- Finished Products Size: 5~200 mm
- Processed Materials: Limestone, granite, construction wastes(concrete waste, brick waste).
- Features: Widely used for medium-sized crushing in mining, metallurgy, construction, and related industries, this impactor crusher features a modular design for easy wear part replacement and delivers well-shaped end products.
Mobile Crushers
Andamine mobile crushers mainly consist of wheeled and tracked types, offering flexible mobility, fast site transitions, and reliable performance across various crushing conditions and terrains.
APY4-S 4 In 1 Mobile Crusher Machine Plant
- Configuration: Vibrating feeder + Primary jaw crusher + Secondary Crusher(cone/impact crusher/fine jaw crusher) + Vibrating screening
- Capacity: 50-120tph
- Feeder Size(mm): ＜625
- Output Size(mm): 0-5, 5-10, 10-20, 20-40
Features:
- Integrated control system, Integrated control system, Intelligent feeding system.
- Integrated design combines feeding, crushing, and screening to reduce operating costs.
- Three-axle chassis enables quick movement and easy site transfer.
- Modular design allows flexible replacement of secondary crushers for different conditions.
- ROSTA elastic vibration supports reduce irregular vibrations and extend service life.
- Side-mounted vibrating motor requires minimal maintenance, serviced every 1500–2000 hours.
- High-strength magnetic iron remover protects cone crusher by effectively removing metal debris.
APY3-F 3 In 1 Mobile Impact Crusher
- Configuration: Vibrating feeder + Impact crusher + Vibrating screening
- Capacity: 50-350tph
- Feeder Size(mm): ＜700
- Output Size(mm): 5-180
- Raw Materials: Medium-hard materials: limestone, concrete, asphalt wastes, etc.
Features:
- Heavy-duty rotor ensures high crushing ratio and good product shape.
- Rear drum features a slag discharge design to protect the belt and extend its lifespan.
- Cushioned belt design resists impact and seals well.
- Double seals reduce dust, eco-friendly operation.
- Energy-saving motors cut power use by 30%.
- Complete dust system keeps site clean and meets regulations.
Tracked Type Mobile Crusher Machine
- Models: APYL2-J Tracked Jaw Crusher, APYL2-C Tracked Cone Crusher, APYL2-F Tracked Impact Crusher
- Capacity: 80-415tph
- Feeder Size(mm): ＜700
- Output Size(mm): 5-250
Features:
- Self-propelled and easily relocates across rough or remote sites.
- Reliable Cummins/Weichai engine ensures low fuel use and stable power.
- Imported hydraulic system offers fast response and fewer failures.
- Heavy-duty track frame handles sand, mud, slopes, and rocks.
- No foundation needed—cuts setup time and transport costs.
Customer Cases: How Our Crusher Machine for Sale Performs on Site
Crawler Mobile Crushing Equipment for Sale in Malaysia
- Project Time: March 8, 2025
- Location: Kelang, Malaysia
- Production capacity: 300tph
- Size of the Finial Products: 0-5, 10-20mm
- Application: Use crushed aggregates for North Shore Expressway project
- Configuration: Crawler type MC300HRE mobile cone crusher + MS3720 mobile screening station
Mobile Crusher Machine Plant for Sale in Tanzania
- Production capacity: 60tph
- Raw Materials: Granite
- Size of the Finial Products: 5-20mm aggregatges
- Application: Crush granite into aggregates to supply their 35m³/h concrete batching plant
- Configuration: 4 in 1 mobile plant (Vibrating feeder, jaw crusher, cone crusher, and vibrating screen)
Mobile Crusher Machine for Sale in Colombia
- Project Time: January 8, 2025
- Production capacity: 150tph
- Raw Materials: Concrete waste
- Size of the Finial Products: 0-1/4’-3/4′-1′-2′(0-5-19-25-50mm)
- Application: Produce granular sub-base aggregates for the urban railway project using demolition waste
- Configuration: 3 in 1 mobile crusher (Vibrating feeder, impact crusher, and vibrating screen)
How to Choose a Crusher Machine Based on Material and Capacity Needs
Choosing the right crusher machine is crucial to ensure efficient material processing, minimize operational costs, and maximize output quality. Two of the most important factors to consider when selecting a crusher are the type of material you need to process and your production capacity requirements. This guide will walk you through the essential considerations so you can make an informed decision tailored to your project needs.
Understand the Material Characteristics
Different materials have varying hardness, abrasiveness, moisture content, and size. Knowing these properties helps you pick a crusher that can effectively process your material without excessive wear or frequent breakdowns.
Material Hardness:
Hardness is typically measured on the Mohs scale, ranging from 1 (talc) to 10 (diamond). For example, granite scores about 6-7, limestone around 3-4, and coal about 2-3. Jaw crushers and cone crushers can handle materials with Mohs hardness up to 8, while impact crushers are suitable for softer materials with hardness below 6.
Material Abrasiveness:
Abrasive materials accelerate wear on crusher parts. For instance, quartz-rich materials like granite have high abrasiveness, leading to 20-40% faster wear rates compared to softer materials. Cone crushers use manganese steel liners that typically last 1,200 to 1,500 operating hours when crushing abrasive ores.
Moisture Content:
Materials with moisture content above 8-10% can cause clogging in some crushers. Impact crushers tend to handle up to 12-15% moisture better due to their crushing action, while jaw and cone crushers perform best below 8%.
Feed Size and Shape:
Jaw crushers can handle feed sizes up to 1,000 mm (about 39 inches), making them suitable for primary crushing. Impact crushers usually accept smaller feed sizes, generally below 350 mm (14 inches).
Determine Your Capacity Requirements
Capacity refers to the volume of material your crusher must process per hour, often measured in tons per hour (TPH). Choosing the crusher equipment with insufficient capacity can cause bottlenecks, while an oversized crusher wastes capital and energy.
Estimate Your Throughput Needs:
For example, a medium-sized quarry may require crushing 150 to 300 tons per hour, whereas large-scale mining operations can exceed 1,000 TPH.
Consider Peak Load and Future Growth:
It is common to add a 10-20% margin on estimated capacity to accommodate peak loads or future expansion plans.
Balance Crusher Type and Capacity:
Typical capacity ranges:
Jaw crushers: 10–800 TPH
Cone crushers: 20–1,200 TPH
Impact crushers: 50–550 TPH
Mobile crushers: 30–500 TPH
Match Crusher Types to Material and Capacity
| Crusher Type | Best for Material Type | Typical Capacity (TPH) | Feed Size (mm) | Notes |
|---|---|---|---|---|
| Jaw Crusher | Hard, abrasive rocks | 10 – 800 | Up to 1,000 | Primary crushing, large feed size |
| Cone Crusher | Hard to medium-hard, abrasive | 20 – 1,200 | Up to 300 | Secondary/tertiary, produces cubical aggregate |
| Impact Crusher | Soft to medium-hard, less abrasive | 50 – 550 | Up to 350 | Good for recycling, wet materials |
| Mobile Crusher | Various (depends on configuration) | 30 – 500 | Varies | Flexibility, quick setup for short projects |
Other Considerations Affecting Choice
Final Product Size:
For example, cone crushers can produce aggregates down to 10 mm with tight size distribution, while jaw crushers typically produce coarser output.
Operational Environment:
Mobile crushers reduce transport costs—on average, onsite crushing can save up to 30% in logistics costs compared to transporting raw materials.
Maintenance and Operating Costs:
Crusher wear parts typically represent 15-20% of operating costs. Choosing crushers with longer-wearing liners can reduce annual maintenance costs by 10-15%.
Energy Efficiency:
Modern crushers can reduce power consumption by 10-30% compared to older models, significantly lowering operational expenses.
Consult With Manufacturers and Experts
Crusher manufacturers usually offer comprehensive specifications and capacity charts tailored to different material types and feed sizes. Engaging with these experts helps ensure you select equipment perfectly suited to your project requirements, minimizing the risk of costly errors and inefficiencies.
Benefits of Using Advanced Crushing Technology
Today’s construction, mining, and recycling sectors benefit greatly from advanced crusher machines featuring smart controls, automation, and energy-efficient components. These modern technologies enhance efficiency, safety, and profitability when processing materials like granite, limestone, concrete, or recyclables.
Improved Crushing Efficiency
Modern crushing technology greatly boosts production by using optimized chamber design, advanced crushing mechanisms, and real-time control systems. Automatic adjustment allows crushers to run efficiently even as parts wear out. With high-performance motors and hydraulics, these machines can increase output by 10–30% over older models. For example, a cone crusher with auto-setting adjustment can reduce downtime by up to 40% while keeping product quality consistent.
Energy and Fuel Savings
New-generation crushers are designed to be energy efficient, cutting both power and fuel use. Inverter-driven motors and hybrid systems can reduce energy consumption by 20–25%. Mobile units with eco-modes help lower fuel waste during idle time—especially useful for remote job sites. This means lower operating costs and a smaller environmental impact, ideal for companies focused on sustainability and ESG goals.
Better Product Quality
Advanced crushing systems deliver more uniform, cubical aggregates, which are essential for high-strength concrete and road construction. Real-time monitoring ensures tight control over particle size, reducing fines and oversize. Multi-stage crushing with intelligent screening improves the final gradation, reducing the need for rework and helping meet standards like ASTM and EN.
Reduced Maintenance and Downtime
Improved Safety Features
Crushing sites can be dangerous, but new technology improves safety significantly. Remote monitoring and automation reduce the need for workers to be near moving parts. Emergency stop systems, safety interlocks, and protective guards help prevent accidents, lower insurance costs, and boost employee confidence.
Real-Time Monitoring and Remote Control
Today’s crushers often connect to IoT platforms and cloud dashboards. Operators can check machine performance, part wear, and fault alerts from any device. For example, Andamine mobile crushers feature an IoT remote monitoring system that provides real-time equipment status updates and automatic maintenance alerts to reduce downtime.
Flexible and Modular Design
Advanced crushers are made to adapt quickly to different materials and job site needs. Modular parts allow for quick setup or reconfiguration, while mobile track mounted crusher units are easy to move. This flexibility is perfect for contractors handling multiple projects or rapidly changing conditions.
Why Partnering with the Right Crusher Machine Manufacturer Matters
Choosing the right crusher machine manufacturer is a crucial decision that can significantly impact the success of your mining, construction, or recycling projects. A reliable crusher manufacturer not only supplies high-quality equipment but also provides expert support, timely service, and innovative solutions tailored to your needs. Here’s why selecting the right partner matters:
Quality and Reliability of Equipment
The crusher machine is the heart of your material processing operation. Partnering with a reputable manufacturer ensures you receive durable, efficient, and well-engineered machines. High-quality crushers reduce downtime, withstand harsh working conditions, and deliver consistent performance, which directly affects your productivity and profitability. Andamine is a strategic partner to several Fortune Global 500 companies.
Customization and Innovation
Every project has unique requirements based on material type, production capacity, and operational environment. The right crusher supplier offers customization options and cutting-edge technology—such as automation, IoT integration, and energy-efficient designs—that optimize crushing processes and adapt to evolving industry standards.
Comprehensive After-Sales Support
A strong manufacturer relationship goes beyond the initial purchase. Reliable crushing machine companies provide comprehensive after-sales services including installation assistance, maintenance, spare parts supply, and technical training. This support minimizes operational disruptions and extends crushing equipment lifespan.
Cost Efficiency and ROI
Compliance and Safety Standards
Experienced manufacturers ensure their crusher machines comply with international safety and environmental standards. Partnering with such companies helps you meet regulatory requirements and maintain safe working conditions for your team.
Global Reach and Local Service
The right manufacturer often has a global network with local branches or distributors, enabling quick response times and accessible technical support. This geographic presence is crucial for reducing downtime and maintaining smooth operations. Andamine has set up branch offices in Indonesia, Malaysia, Uzbekistan, Russia and service outlies in various countries, and has provide wide range of crushing solutions for customers to suit diverse project requirements.
What Is Crusher Machine Used For Across Different Industries?
A crusher machine is used to reduce large materials—such as rocks, ore, concrete, and asphalt—into smaller, more manageable pieces. Its primary function is material size reduction, which plays a vital role in many industries by making raw materials easier to transport, process, or reuse.
In the Mining Industry
In mining, crushers are essential for breaking down extracted ores before further processing in grinding mills or flotation systems. Jaw type cone type mining crushers are typically used to crush hard rocks like iron ore, gold ore, and granite.
In Construction and Infrastructure
Construction companies use crusher machines to create aggregates for foundations, road base, concrete, and asphalt production. Projects such as highways, tunnels, bridges, and dams rely on crushed stone and sand produced by crushers.
In Recycling and Demolition
Crushers are widely used in recycling operations to process demolition waste such as concrete, bricks, and asphalt. Impact crushers and mobile industrial crushers are especially popular for turning waste into reusable aggregates for new construction.
In Quarrying and Aggregates
Quarry operators use crushers to process raw rock into commercial stone of various sizes. These materials are then sold to contractors and infrastructure developers. Cone crushers are often preferred for their ability to produce uniform, cubical products.
If you’re planning to expand, upgrade, or optimize your crushing operations, consider working with a reliable crusher machine manufacturer that offers smart features, technical support, and tailored solutions for your material and capacity needs. Contact Andamine today for a customized crushing solution that perfectly fits your project requirements!