Amidst Central America’s booming infrastructure wave, a client in El Salvador faced a classic challenge: complex terrain and limited space at the project site, coupled with tight deadlines and stringent standards for the shape and gradation of finished aggregates. As a result, traditional stationary production lines were ruled out due to massive infrastructure requirements and lengthy construction cycles. The client urgently needed a solution that could be rapidly deployed, offer flexible efficiency, and consistently produce high-quality aggregates.
Ultimately, APY-4 Andamine 4-in-1 mobile crushing plant (vibrating feeder + jaw crusher + cone crusher + vibrating screen) successfully deployed on-site, delivering a flawless solution.
Project Challenges:
The client’s project was located in a rugged mining area of El Salvador, aiming to produce premium aggregates for local road construction. The core challenges were clear:
- Site Constraints: Limited flat areas on-site precluded the installation of a traditional fixed production line with multiple dispersed units.
- Tight Schedule: Project commencement was imminent, requiring rapid production capacity to seize market opportunities.
- Quality Requirements: Specific demands for aggregate shape (low flaky/needle content) and gradation necessitated medium-fine crushing equipment with excellent shape-forming capabilities.
Solution: Why Choose an Integrated Mobile Crusher?
To address these challenges, Andamine’s technical team recommended a “4-in-1” tire-type mobile crushing and screening plant. This highly integrated mobile crusher offers:
01Mobility and Rapid Commissioning:
Equipped with a tire-mounted chassis for swift relocation. Upon arrival, it requires no complex concrete foundations—only basic site leveling—enabling rapid deployment and saving the client valuable weeks.
02Compact Design for Limited Spaces:
Feeding, crushing, and screening processes are consolidated onto a single mobile chassis, drastically reducing footprint requirements and perfectly adapting to constrained client sites.
03Graded Crushing for Superior Product Quality:
The jaw crusher serves as the primary crushing core, reliably processing raw ore. The cone crusher handles secondary and tertiary crushing. Its “layered crushing” principle significantly optimizes aggregate shape, moreover, effectively reducing needle and flake content to produce cubic particles meeting high-grade road construction requirements.
04Efficient Screening, Multi-functional Operation:
The top-tier vibrating screen precisely classifies materials, simultaneously producing finished aggregates in multiple specifications. This meets diverse customer demands and enhances project economics.
Efficient Installation and Successful Operation
Following order confirmation, the Andamine team swiftly completed equipment shipment and provided customs clearance guidance. Upon arrival at the El Salvador project site, installation and commissioning commenced rapidly under the remote coordination and on-site guidance of our engineers. The image shows the Andamine 4-in-1 mobile crushing plant, fully installed and operational at the El Salvador project site. Its compact, integrated design forms a complete crushing and screening production line within a limited space.
Thanks to the equipment’s modular design and pre-commissioning, the entire process—from unloading and positioning to no-load trial operation—proceeded efficiently and smoothly. The client has been highly complimentary of our equipment and services.
Outstanding Results: Stable Operation and Customer Feedback
Since its official commissioning, this 4-in-1 mobile crushing plant has maintained stable and efficient operation.
Production Capacity Meets Targets:
Consistently operating at a stable processing capacity of approximately 50 tons per hour(Andamine 4-in-1 mobile crusher capacity ranges from 30 to 200 t/hour), meeting the client’s project schedule requirements.
Superior Output:
The produced aggregates feature well-rounded particle shapes, continuous gradation, and needle/flake content significantly below industry standards, earning high recognition from both the customer and downstream buyers.
Value Beyond Expectations:
Customer feedback indicates this equipment not only enabled timely completion of critical orders but also provided robust operational support for subsequent decentralized projects due to its exceptional mobility, effectively driving business expansion.
“This Andamine mobile plant solved our major problem,” the client stated. “It’s compact, efficient, and produces high-quality output—exactly what we needed.” No matter where you are or what crushing challenges you face, Andamine is committed to providing you with the most professional solutions.